Our Global Footprint
Flexan combines world-class engineering, advanced manufacturing technologies, and global production capabilities to help healthcare innovators transform ideas into market-ready products. From early-stage development and prototyping to validation and full-scale commercial production, our facilities are purpose-built to support every stage of the product lifecycle.
Backed by a team of over 100 R&D and engineering professionals, industry-leading mold design and manufacturing expertise, and a global network of FDA-registered, ISO 13485-certified facilities, Flexan delivers the quality, speed, and scalability required for today's most demanding healthcare applications.
Salt Lake City, Utah
Innovation, Engineering & Advanced Manufacturing
Salt Lake City serves as one of Flexan's primary hubs for engineering, product development, and advanced manufacturing. The site specializes in thermoplastic insert molding, injection molding, extrusion, and finished device assembly, helping customers accelerate product development while maintaining the highest quality standards.
Key Capabilities
- R&D Engineering and Design for Manufacturability (DFM)
- Thermoplastic insert molding and injection molding
- Extrusion technologies
- Finished device assembly and sub-assembly
- ISO Class 8 Cleanroom
- 25,000 sq. ft. cleanroom manufacturing space
Lincolnshire & Chicago, Illinois
Precision Silicone Manufacturing Center
The Lincolnshire and Chicago facilities focus on high-precision silicone component manufacturing for medical device applications. With expertise in molding, extrusion, and assembly, this location is designed to support complex healthcare products requiring exceptional consistency and tight tolerances.
Key Capabilities
- Silicone molding and extrusion
- Medical device assembly
- High-precision component manufacturing
- Tight-tolerance production
- ISO Class 7 Cleanroom
- 20,000 sq. ft. cleanroom manufacturing space
Suzhou, China
High-Volume Global Manufacturing
Flexan's Suzhou facility combines precision manufacturing with large-scale production capabilities, making it an ideal location for global healthcare customers requiring cost-effective scalability without compromising quality. The site manufactures over 100 million components annually while maintaining industry-leading delivery performance.
Key Capabilities
- Silicone and rubber component manufacturing
- Tight-tolerance production
- High-volume manufacturing
- Production of 100M+ components annually
- 99% on-time-in-full (OTIF) delivery performance
- ISO Class 7 Cleanroom
- 68,000 sq. ft. manufacturing and warehouse space
Juárez, Mexico
Assembly, Packaging & Scalable Production
Located near key North American supply chains, the Juárez facility specializes in medical device assembly, packaging, and cost-effective manufacturing solutions. The site also offers extensive line-transfer expertise, helping customers seamlessly transition production while ensuring continuity and quality.
Key Capabilities
- Medical device assembly and packaging
- Low-cost manufacturing solutions
- Manufacturing line transfer expertise
- ISO Class 7 Cleanroom
- 15,000 sq. ft. cleanroom manufacturing space
Sheridan Mold & Engineering
Rapid Tooling & Mold Development Excellence
Sheridan Mold & Engineering is Flexan's dedicated captive toolshop, focused on accelerating product development through world-class mold design and manufacturing. With the ability to produce more than 100 molds annually, Sheridan helps customers reduce development timelines, improve manufacturability, and transition efficiently from concept to production.
Serving as a critical extension of Flexan's vertically integrated manufacturing model, Sheridan enables faster project execution, greater quality control, and enhanced responsiveness across the entire product lifecycle.
Key Capabilities
- Rapid mold design and development
- Captive tooling and engineering services
- Production of 100+ molds annually
- Accelerated prototyping support
- Design for Manufacturability (DFM)
- Fast-track production readiness
- 10,000 sq. ft. dedicated tooling facility
One Global Partner. Every Stage of Development.
Whether you're developing a next-generation medical device, scaling production, transferring manufacturing lines, or optimizing your supply chain, Flexan's global network of engineering, tooling, manufacturing, and assembly facilities provides the expertise and capacity needed to bring products to market faster and more efficiently.
From concept and prototyping through validation, commercialization, and global production, Flexan serves as a trusted partner for healthcare innovators worldwide
